AN ANALYTICAL XRAY SERVICES LABORATORY
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The majority of the samples we receive come in volumes high enough to completely fill the well in any of our standard sample holders. Some are too large or oddly shaped which calls for a special holding solution like those listed here, but many are simply very small quantities of powder. Placing these in a standard holder would leave them well outside the plane of diffraction and provide terrible data, not to mention substantial scatter
or diffracted background from whatever the powder is placed on. The answer is a zero background sample holder (ZBH). Most our users at KS Analytical Systems run the original Siemens/Bruker plates, but others are using Si(100) and even glass substrates. We’re very happy to say that
we’re able to offer a direct replacement for these with our new ZBH-32 holders. These fit most Siemens XRD systems and can be customized for use in most any other system. Contact us for more information on this. The scan below shows the data collected from a single mg of Silicon 640B standard powder spread across a ZBH.

Off Planar Quartz ZBH w-1mg 640B

Full scan of 1mg Silicon 640B standard spread across a ZBH

ZBH-32

ZBH-32 sample holders mounted for Siemens and Bruker single sample stages.

 

Some users report acceptable results using simple glass plates. While there are serious caveats here, it may be a reasonable solution for some users. The issue with amorphous glass is not diffracted peaks in the background, but rather, scatter off the surface. X-ray scattering off a surface is inversely proportional to the average atomic number of that material. That is to say, the lighter the matrix, the more efficiently it will scatter X-rays. This is why we use a pure Graphite sample to characterize the emission spectra of our XRF instrumentation. The glass sample shows the expected scatter “hump” starting at a very low angle and it doesn’t flatten until nearly 100°2Θ. While some of this can be modeled and subtracted with good profile fitting software like Jade 2010, it can be challenging to match the data quality of a good ZBH. We’re working on a series of videos to guide new users through some of these features, but on-site training classes are also available.

 

Glass plate

Amorphous glass empty

Glass-Qtz-Si510 overlay

Glass, ZBH-32 and off-planar quartz scans overlayed for comparison

 

 

 

 

 

 

 

 

Several of our customers in the geological industry use standard Si(100) wafers. These can be a great solution, but again have serious drawbacks for some applications. The Si(100) material creates diffracted peaks which are very sharp and therefore easier to model out sometimes, but also very high as the material is monocrystalline. The scan below shows what happens when one tries to run a normal scan across a bare plate. The largest peaks are actually only one or two which have over loaded the detector and caused it to drop out. All of these scans were collected with our SDD-150 which can handle up to 1×10^6 cps, but for the sake of good comparison, we left it tuned as it would be for a standard pattern. The monocrystalline nature of this material causes big problems, but it also allows for a creative solution. See the second scan for the results of the same measurement with the plate angled 1 degree off of theoretical. With this geometry, it’s unlikely this would affect the data quality dramatically, but the offending peaks are drastically diminished.

 

Si-100 wafer

Si-100 empty

Si-100 locked vs unlocked

Si-100 standard vs skewed scan

 

 

 

 

 

 

 

 

 

 

Off-planar Quartz holders have been the industry standard for decades. Historically, these have been made from solid, monocrystalline quartz material cut at a specific angle (6° off the C axis if I’m not mistaken). While these work well, they can be inconsistent. Even some of the OEM holders we’ve tested have shown some peaks which we can’t explain. Talking to some very experienced crystallographers, we find that they’ve had similar experiences.

 

 

Off Planar Quartz ZBH

Off-planar Quartz empty

ZBH-32 empty

ZBH-32 empty

 

 

 

 

 

 

 

 

We’ve been looking for a better answer for several years, but there are few off-the-shelf materials which work as well as off-planar quartz. The ideal answer was to cut solid Si(100) oriented billets such that the face presented to the diffractometer had no d-spacings which would diffract in the normal range of these machines. This is not unlike the off-planar Quartz method, but the starting material is much more consistent and durable. Si(510) offers very low background as well as the consistency of a manufactured product. The new ZBH-32 sample holders from KSA come in two versions, ZBH-25 and ZBH-32 with the latter being ideally suited for rotating stages and low angle work.

 

 

 

 

20141124_161938Our recent sealed sample cell project required a thin covering film to be applied over loose powder before analysis by XRD. We tested a few options for this film as part of the design process and the results were interesting enough that we thought it would be worth dedicating a full post to that data and expanding the range of materials a bit to satisfy our curiosity.

All data was collected on our primary powder system. This is a Siemens D5000 configured with a theta/theta goniometer, automatic anti-scatter and divergence slits, a standard sealed Cu tube (LFF) and our new KSA-XRD-150 detector system. We alternate between a digital phi stage, 40-position autosampler and the standard, single sample stage which was used in these experiments. I had a spare sealed-sample cell available which made it easy to exchange the films without disturbing the sample surface. The design of these stretches the film taught each time the cell is assembled. I’d originally tried to simply lay the film over a side-load holder, but without being tightly held, it would buckle enough that results at low angles were probably affected. A NiO standard powder was used due to its high purity and compositional difference from any of the film materials.

The data clearly shows that Polyimide was the best choice for this application as it resulted in very limited attenuation as well as an extremely minimal increase in background intensity/amorphous scatter. Some of the other patterns were very interesting though.

20141124_161656 NiO CONTROL No film

 

 

 

 

 

 

 

 

 

NiO Prolene copy NiO Mylar copy

 

 

 

 

 

 

 

 

 

NiO Polycarbonate copy NiO Polyimide copy

 

 

 

 

 

 

 

 

 

 

NiO Polypropylene copy

 

 

NiO Prolene

Scotch “Magic” office tape. Adhesive side down.

NiO Scotch packing

Scotch “Heavy duty” packing tape. Adhesive side down.

 

 

 

 

 

 

 

 

 

 

Energy-dispersive detectors have been in use on XRD systems for decades, but have always come with caveats. Low energy resolution, Liquid nitrogen cooling, slow start-up and tedious/cryptic tuning controls have limited their popularity in many applications. Silicon Drift technology solves most of these issues and modern electronics covers the rest. The new KSA-SDD system for X-ray diffraction utilizes a full spectrum EDXRF detector which is fully software tuned. The result is a detection system with high enough energy resolution to match the performance of the traditional diffracted-beam monochromator/scintillation counter combination without the inherent 75% intensity drop. The increased countrate allows for much faster data collection speeds with the same counting statistics. We’ve been using this technology at our in-house testing lab (Texray Laboratory Services) for several months to great effect while we refined the system and are now ready to open it up to all XRD users. Contact us to discuss options for integration into your diffractometer.

SDD-XRD-150 installed on a Siemends D5000TT PXRD system. This is one of the powder systems we operate at Texray-Lab.

SDD-XRD-150 installed on a Siemends D5000TT PXRD system. This is one of the powder systems we operate at Texray-Lab.

The detector mounts directly in place of the original scintillation counter.

The detector mounts directly in place of the original scintillation counter.

 

 

 

 

 

 

 

 

 

 

 

Speed

  • Scanning 3-4 times as fast as the traditional scintillation counter/diffracted beam monochromator yields nearly identical results.
  • Scanning at the same rate results in much smoother scans, greatly improved statistical data and lower limits of detection/quantification.
Novaculite SDD vs SC

Complete scan of Novaculite Quartz with a diffracted beam monochromator and scintillation counter vs the new KSA-SDD-150.

Novaculite SDD vs SC 5 fingers

5-fingers of Quartz scan of Novaculite Quartz with a diffracted beam monochromator and scintillation counter vs the new KSA-SDD-150.

 

 

 

 

 

 

 

 

 

Energy resolution

  • 140eV under ideal conditions.
  • All KB peaks eliminated electronically.
  • W LA1 (8.40 KeV) lines eliminated from Cu KA1,2 (8.04 KeV) scans even with thoroughly contaminated tubes.
  • Common fluorescence energies (i.e. Fe when Cu tube anodes are used) are greatly reduced. (Bremsstrahlung effects are impossible to remove completely)
  • Most PSD detectors offer no better than 650eV. This allows for a great deal of fluorescence energy to pass as well as W LA1 from older Cu tubes.

Low angle scatter

  • The detector mounts in place of the traditional scintillation counter allowing for use of automated variable (motorized) or interchangeable aperture slits to control angular resolution. Scans starting from 0.5 degrees 2? are possible with the proper slit arrangement just as they are with the scintillation counter. The user controls the intensity vs angular resolution of the scan based upon the ideal conditions for their work rather than the limitations of the hardware.
  • Position sensitive detectors are wide open by design which necessitates knife edges over the sample and additional mechanical aperture plates to block air scatter at low angles. Closing off the detector limits the useable channels and reduces the benefit of these detectors dramatically.
Novaculite SDD vs SC low angle

Minimal low angle scatter due to the use of standard aperture slits.

Novaculite SDD vs SC Cu KB1 and W LA1

Cu KB1 and W LA1 energies diffract from the 100% peak of Novaculite in between the two primary peaks shown here. Tests with a severely contaminated tube showed no W LA1 passing through the discriminator.

 

 

 

 

 

 

 

 

 

Truly zero maintenance design

  • No delays – The detector is ready to collect data almost as soon as power is applied.
  • No external cooling – Air backed Peltier cooling eliminates the need for water circulation and/or liquid nitrogen.
  • Zero maintenance vacuum design eliminates reliance on an ion pump/backup battery.
  • 12 month warranty against hardware failure under normal use.

Versatility

  • The Digital Pulse Processor (DPP) includes a usb interface allowing for adjustment and refinement should they be necessary for a particular application. With optional software, full quantitative EDXRF analysis can be performed.
  • Compatibility with grazing-incidence attachments and parallel beam optics for analysis of thin films.

 

The detector can be set for any common XRD anode (energy) easily. Multiple energies may even be configured to allow for use with various anodes without the need for additional hardware. We specialize in Siemens (now Bruker) XRD and WD-XRF instrumention and have installation kits ready for the D500, D5000 and D5005. The output is a standard BNC cable with a 5V square pulse output which is standard across every manufacturer we’ve worked with. Kevex and Thermo Si(Li) detectors used this same output.

Please contact KS Analytical Systems for a quote.

 

A large part of our business at KS Analytical Systems is refurbishing and reselling WDXRF and XRD instrumentation. We specialize in Siemens and Bruker models because, and I can’t stress this enough, they last. Siemens was 20 years ahead of their time with features like full computer automation, interlocked radiation housings (not just an enclosed beam path) and independent axis control coming standard on most systems. The D500 may well be the most reliable powder diffractometer ever built and for most of our history, it’s outsold all other models of XRD and XRF combined. Most users are simply performing basic powder scans with many running the optional 40-position sample changer, but I always get excited when I find someone pushing the limits of the platform.

Several years ago I was approached by a new professor at a major American university about purchasing a refurbished Siemens D500 XRD. He’d been seriously considering a new instrument from one of the big-three OEMs, but chose to focus on the D500 due to its reputation for low cost of ownership, versatility and nearly identical resolution/intensity to the new system he’d been looking at. It’s been a few years since that unit was delivered and I’ve been very impressed with the improvements that have been made.

The first step was to bring the software up to date with a complete package from Materials Data Inc. (MDI). This included Datascan 5.0 for instrument control and data acquisition as well as the flagship Jade 9.5 analysis package. Whole pattern fitting (Rietveld), semi-automatic phase ID (Search/Match) and a host of other advanced quantitative and modeling options are included. Jade 9.5 is modular and can be purchased with any combination of these options. I’d estimate that 70% of the XRD systems we sell go out with some level of MDI package. We’ve been working with them for 20 years now and have never heard anything other than glowing praise for their excellent products and support. One key feature of Jade is that it was designed to be a universal analysis solution from the ground up so there’s never a problem opening any of the OEM file formats. It’s much easier to justify the cost to upgrade your software when you know it will integrate seamlessly with any other data or instruments you may encounter. Contact KSA if you’d like more information on this.

Jade 9.5

This is Jade 9.5. You’ll notice that it’s a much different interface than the Jade 2010 program I usually use. This option is modular with available plug-ins for all the higher level functions of Jade 2010, but 9.5 is perpetually licensed.

Virtual XRD

This is actually the VirtualXRD program that comes along with Datascan. I don’t use it often, but some of my users run extremely long count times and predicting the affect of a parameter change could save them days of experimentation. It’s a great tool even for users running simple 1 hour scans.

 

 

 

 

 

 

 

 

 

 

 

The next step was more hardware based than anything else. The independent axis control of the D500 (in Theta/Theta or Theta/2Theta configurations) allows for both rocking curves and grazing incidence scans. With the goal of analyzing thin-films in mind, we upgraded the D500 with a grazing incidence attachment. These are designed to minimize scatter while the sample is held at a shallow (usually 3 degrees) incident angle and the scan is performed with the detector alone. The attachment consists of a long collimator coupled with a simple monochromator just before the detector. We’ve performed some rather intense studies with one of these at Texray and were very impressed with its performance. In fact, we use it whenever practical even though we have a dedicated parallel beam optics system in the lab as well. It was about time for a new tube so a new, ceramic Cu long, fine focus tube was included in the upgrade.

Ceramic XRD tubeGrazing incidence attachment

 

 

 

 

 

 

 

 

 

 

Some additional software solutions were developed on-site to facilitate XRR (X-ray Reflectivity) measurements around the same time. I confess that this is not something I’m personally very familiar with, but it seems fascinating. It involves scans at extremely low angles which can require caution since one is working with a very nearly direct beam.

The last upgrade he made is actually the one that most impressed me and the one I had absolutely nothing to do with. In an effort to further expand the capabilities of his instrument, he purchased and installed an energy dispersive detector with an integral digital pulse processor (DPP). Clever mounting and some experimentation allowed him to perform EDXRF elemental (qualitative AND quantitative) analysis on samples while using the D500s X-ray tube as the primary emission source. The flexibility of the D500 platform even allowed him to control the effective layer depth by adjusting the incident beam angle. Since his application involved analysis of a thin film coating, he set the goniometer to a low angle to minimize penetration depth and substrate interference. After seeing how well this worked, I immediately started working on a similar upgrade that we could offer to all our current and future XRD users. I’ll detail my early progress in the next post.

All of the powder XRD (PXRD) systems we work with use either manually interchangeable aperture slits or automatic (stepper motor driven) slits to control divergence and scatter. One of the most common questions I hear from new users is “What is the ideal slit arrangement”. While I realize that there are many instruments out there with “one-size fits all” slits, the D500, D5000, D5005 and D8 optics are what I call “Research Grade”. This means that they can be adjusted and tuned for a particular application to maximize effects that are desirable and minimize those which are not. One of the most common reasons to change the anti-scatter and divergence slits is to reduce scatter over the sample at low angles. This scatter is the primary limiting factor for users who want to see diffracted peaks at very low angles. At Texray, we offer instrument time (data collection) as one of our services and have received requests for starting angles as low as 1 degree 2theta so it occurred to me that now would be a good time to collect some reference data and answer this question once and for all.

The image on the left shows the effect that the anti-scatter and divergence slits have on low angle scatter. The image on the right is of the two primary reflections of quartz (Novaculite) with the same slits. Note the intensity loss. The benefit of automatic slits is that they can be set very small at the beginning of the scan and gradually open up throughout the angular range. Very few users need that kind of flexibility, but since we’re talking about slits, it bears mentioning.

Low angle scans with various slits

This data was collected with matched slits set at 0.2mm, 0.6mm, 1mm and 2mm. These correspond to practical starting angles of 0.6, 0.9, 1.4 and 2.5 degrees 2theta respectively.

Low angle scans with various slits PEAK COMPARISON

Looking at the actual peaks, you can see the affect the smaller slits have on the rest of the data. These were collected without the benefit of a diffracted beam monochromator and with the primary soller slit removed. Neither of these factors would have a dramatic impact on the result, but the lack of a primary beam soller slit explains the asymmetrical peak shape in the second scan range pictured.