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XRD sample holders are easily the most common items we’re asked to machine. Sometimes it’s because they’re no longer available, but usually, it’s to accommodate some special application. Sometimes it’s as simple as making them from Aluminum to allow for cleaning with acetone or other harsh solvents. Other times it has more to do with the clients preferred style of loading or sample volume. The end result is that there’s very little consistency so our process needs to be as versatile as possible. This video highlights the most recent process. It’s hard to see exactly what’s going on through the coolant, but this is a test run of a program to cut special holders for 25mm filter membrane holders for respirable silica measurements (or anything else one might want to deposit onto a 25mm filter). It’s cutting the bottom of one holder and the top of another (each on its own side of the fixture).  A full load of these produces 6 complete holders for every run.

Over the past 15 years, Barnett Shale has become a major resource for natural gas in Texas.  Being located in the North Texas region, it is easy to see the boom of drilling rigs and wells popping up in the suburban and rural areas between Ft. Worth and Denton.  Collaborations between Geologists at universities and major oil companies have put a large amount of research into characterizing shale.  In 2001, Środoń et al. published a journal article in Clays and Clay Minerals that discussed the importance of sample preparation for sediments, such as shale, to be analyzed using X-ray diffraction.

Powder X-ray diffraction is the preferred and best technique to identify and quantify mineral compositions in geological materials such as rocks, sediments, and soils.  Sample preparation and loading are two important factors for accurate quantitative XRD analysis using Rietveld refinement.  Proper sample grinding and using a side-loader or backside loader are common practices to avoid preferred orientation.  At Texray, we have a variety of sample holders for different applications, and we can even custom build holders for those random parts.  However, in this study we wanted to see for ourselves the effect of sample grinding and particle size, and also we wanted to test out our new McCrone Micronizing Mill.  We already knew what the results would be from experience and previous work by Środoń et al., 2001 and Klug and Alexander, 1974, but this was a fun experiment to try with shale.

Shale rock from the North Texas region

Shale Rock from the North Texas region

The rocks (pictured above) were broken up into smaller pieces using a mortar and pestle, and then half was transferred to the McCrone mill for wet grinding and the other half we continued to grind manually using the mortar and pestle.  By the way if you are running out of bench space in the laboratory and are looking for a mill, I highly recommend the McCrone Micronizing Mill because it takes up very the little space and it’s capable of grinding below 10 μm in less than 10 minutes.  After grinding, we loaded the powder samples into a backside loader and analyzed them using a Bruker D5000 X-ray Diffractometer.

Shale XRD Pattern

XRD pattern of Mortar & Pestle Ground Shale (blue) vs McCrone Mill Ground Shale (red)

In the XRD pattern shown above the main differences you will notice between the two grinding methods are peak intensities and a small 2-theta peak shift.  Both of these differences are effects related to particle size distribution and sample loading.  Wet grinding the shale in a McCrone Mill creates smaller uniform particles (~5μm), therefore when loading the sample into holders the powders pack easier and tighter creating a denser layer of material for the X-rays to penetrate, hence higher peak intensities compared to manual grinding.  Sample preparation is one of the most important aspects to quantitative XRD because of preferred orientation and sample displacement.  In order to reduce user error such as, induced preferred orientation, it is essential we learn from previous research and take the proper steps to prepare samples.  The ICDD is a great source for free literature on applications involving XRD and XRF.  We will be posting more discussions on sample preparation and applications in the future.

XRD
Posted by: In: 17 Oct 2013 0 comments

X-ray diffraction (XRD) is a method used to measure crystalline substances (or phases) within a solid material.  XRD produces a diffraction pattern that is distinctive for each material and is used like a fingerprint and stored in a large database to used identify components in a sample.  XRD is an ideal non-destructive technique used to

  • Identify crystalline phases and orientation
  • Determine structural properties such as, crystallite size, strain, lattice parameters, phase composition, and preferred orientation
  • Determine atomic arrangement
  • Measure phase composition and thickness of thin films

 

Sample size and preparation

Powder X-ray diffractometers are highly versatile instruments that can measure more than just powder but also bulk metals, fabricated parts, coatings, polymers, etc. (Check out our blog for an example of customized sample holders).  For powder XRD it is important for a sample to have a smooth surface, therefore we typically grind powder samples down to a small particle size using a micronizing mill.  Ideal sample size for powders is 1+ grams and solid objects >1cm2 surface area, but we can also work with smaller quantities if necessary.

 

Texray Instruments

Texray has a wide range of hardware, such as multi-position sample changer, grazing incidence attachment, Göbel mirror, omega stage, xyz-stage, non-ambient temperature stages, and multiple X-ray tube sources, to improve the speed of data collection and offer a variety of applications.